How to Measure Chainsaw Bar Length?

If you’re planning to purchase a new chainsaw chain or bar or need to replace a worn-out one, knowing how to accurately measure chainsaw bar length is crucial. This measurement is essential to ensure you get the right size chain for your saw and avoid potential safety hazards.

Whether you’re a seasoned lumberjack or just a homeowner with a few trees to maintain, understanding how to measure chainsaw bar length is a fundamental skill you must master.

Step by Step Process: How to Measure Chainsaw Bar Length

1. Turn off your Chainsaw and let it Cool Down

If you want to measure your chainsaw bar length, it’s important to take some precautions beforehand. 

Here’s why

Chainsaws can get extremely hot, especially the engine and the bar. If you try to measure the bar length immediately after use, you risk burning yourself. Additionally, if the engine is still hot, it can be dangerous to handle the chainsaw as it may start accidentally.

Therefore, it’s best to let the chainsaw cool down completely before measuring the bar length. Turn off the chainsaw and wait until all parts have cooled to a safe temperature. Once the chainsaw has cooled down, you can measure the bar length.

2. Removing the Chain and Bar 

Measuring the bar length of your chainsaw requires you to remove the bar and chain from the saw. Here’s how you can do it:

  • First, turn off the chainsaw and let it cool down, as mentioned in the previous article.
  • Next, remove the nuts or screws that hold the side or clutch cover in place using a wrench or screwdriver. The number and location of the nuts or screws can vary depending on the make and model of your chainsaw.
  • After removing the cover, pull out the chain and bar. You have to lose the chain’s tension by using an adjustment secret.
  • With the chain and bar removed, inspect them for any damage or wear that may affect the measurement. Make sure to clean debris or oil that may interfere with the measurement.
  • Finally, measure the length of the bar using a tape measure or ruler. Start from the bar’s tip and measure to the point where the bar meets the housing or engine. 

3. Measure the Entire length of the Bar, from the tip to where it meets the chainsaw body

Measuring the entire length of the bar, from the tip to where it meets the chainsaw body, is an essential step when selecting a replacement bar for your chainsaw.

Before taking any measurements, please turn off the chainsaw and let it cool down to avoid any risk of injury. Once you’ve removed the bar and chain from the saw, use a measuring tape or ruler to measure the entire bar length along the centerline.

Once you have taken this measurement, note it in either inches or centimeters. With the measurement in hand, you can now choose a replacement bar that is compatible with your chainsaw’s make and model and the type of chain you use. 

4. Round your Measurement to the nearest even number

When measuring the chainsaw bar length, it’s important to round the measurement to the nearest even number. Chainsaw bars are typically available in even numbers, so rounding your measurement will help you choose the correct replacement bar for your saw. Once you have taken note of your measurement in inches or centimeters, round it to the nearest even number.

Once you’ve rounded the measurement, you can choose a replacement bar that is compatible with your chainsaw’s make and model and the type of chain you use.

Choosing a replacement bar that fits properly is crucial for maintaining your chainsaw’s optimal performance. Remember to take safety precautions when handling a chainsaw and to wear appropriate protective gear.

5. Confirm your Measurement

After measuring the chainsaw bar length, it is important to confirm your measurement to ensure accuracy. Inaccurate measurements can lead to improper fitting of the bar and chain, which can cause safety hazards and affect the chainsaw’s performance.

One way to confirm your measurement is to check the manufacturer’s specifications for the chainsaw. The specifications usually include the recommended bar length for the chainsaw model. If your measurement is within the recommended range, it is likely accurate.

Another way to confirm your measurement is to visually inspect the chainsaw bar. The bar should fit snugly against the chainsaw body without gaps or unevenness. Your measurement may be incorrect if the bar appears too long or too short for the chainsaw.

You can also measure the pitch of the chainsaw chain and confirm that it matches the pitch of the chainsaw sprocket. The pitch is the distance between the chain’s drive links and can be measured with a pitch gauge. If the chain’s pitch does not match the sprocket, the bar may not be the correct length for the chainsaw.

By confirming your measurement, you can ensure that the chainsaw bar is the correct length and fits properly, which is crucial for the safe and efficient operation of the chainsaw.


How to Measure Chainsaw Chain Yourself?

How to Measure Chainsaw Chain Yourself?

Measuring the chainsaw chain is important to ensure proper fit and safe operation.

Step-by-Step Guide 

  1. Turn off the chainsaw and let it cool down.
  2. Remove the chain from the chainsaw bar.
  3. Lay the chain flat on a surface and locate the master link.
  4. Measure the length of the chain by counting the number of drive links.
  5. Measure the pitch of the chain.
  6. Determine the gauge of the chain.
  7. Check the chainsaw manual or manufacturer’s website for the recommended chain length, pitch, and gauge for your specific chainsaw model.

1. Turn off the chainsaw 

When measuring your chainsaw chain, it’s essential to turn off the chainsaw and let it cool down before you start. This is important for several reasons, including your safety and the accuracy of the measurements.

First and foremost, turning off the chainsaw and letting it cool down can help prevent accidents and injuries. Chainsaws can get extremely hot during use, and the chain can rotate even after you’ve released the throttle. Turning off the chainsaw and letting it cool down reduces the risk of accidentally coming into contact with the chain and injuring yourself.

In addition to safety, turning off the chainsaw and letting it cool down can also improve the accuracy of your measurements. When a chainsaw is used, the chain can stretch or become loose, affecting its length and tension. Turning off the chainsaw and letting it cool down allows the chain to settle into its natural position, which can give you a more accurate measurement of its length and tension.

Release the throttle trigger and push the engine stop switch or button to turn off the chainsaw. Then, let the chainsaw cool down for at least 15 minutes before measuring the chain. This will give the chain enough time to settle into its natural position and reduce the risk of injury or inaccurate measurements.

2. Remove the Chain from the Chainsaw Bar

Step 1: Turn off the chainsaw and let it cool down. 

Step 2: Remove the guide bar cover.

Step 3: Loosen the tensioning screw or knob. This is located on the side of the chainsaw near the guide bar. Loosen it by turning it counterclockwise until the chain is loose.

Step 4: Use a pair of pliers or a wrench to detach the chain from the chainsaw’s drive sprocket. To do this, you must pull the chain away from the sprocket, then use your pliers or wrench to remove the retaining clip.

Step 5: Remove the chain from the guide bar. To do this, lift the guide bar away from the chainsaw and slide the chain off the bar.

Step 6: Clean the chain and guide bar. Before measuring the chain, it’s essential to clean it thoroughly to remove any debris or oil that may be present.

Now that you have removed the chainsaw chain from the chainsaw bar, you can measure it accurately using a tape measure or ruler. Remember to measure the chain’s pitch, gauge, and overall length to ensure optimal performance and safety.

3. Lay the Chain Flat on a Surface and locate the Master Link

After removing the chainsaw chain from the guide bar, the next step is to lay it flat on a clean and level surface to locate the master link. Make sure to orient the chain in the correct direction, with the cutting edges of the teeth facing away from you.

The master link is unique in the chain, designed to be easily removable, and typically has a different color, shape, or marking than the other links in the chain. 

To locate the master link, identify the two pins on the link. These pins connect the master link to the other links in the chain. The retaining clip is a small metal clip that holds the two pins in place. Once the clip is removed, gently pull out the two pins with your fingers or pliers. You can separate the chain into two halves because the master link is removed.

 This will help you to measure the chain more accurately. Remember to inspect the other links in the chain for signs of wear or damage before reassembling them. Locating the master link is essential in measuring your chainsaw chain, and removing it requires a careful approach. 

4. Measure the Length of the Chain by counting the Number of Drive Links

Measuring the length of your chainsaw chain is a vital part of maintaining your chainsaw’s performance and safety. One simple way to measure the length of the chain is by counting the number of drive links. Drive links are part of the chain that engages with the sprocket and fits into the guide bar’s groove.

To measure the chain’s length, locate the drive links and count their number. Remember to count only the drive links and not the other types of links in the chain, such as the cutting links. 

Chainsaw Bar Length

The pitch is typically specified in the chainsaw’s manual. For instance, if your chainsaw chain has 50 drive links and a pitch of 0.325 inches, the overall length of the chain is 16.25 inches (50 x 0.325).

By regularly measuring your chainsaw chain’s length and investigating signs of wear or damage, you can take important steps to ensure optimal performance and safety while using your chainsaw. This simple process only requires a ruler or tape measure and a basic knowledge of your chainsaw’s specifications.

5. Measure the pitch of the chain

Measuring the pitch of your chainsaw chain is a crucial step in maintaining your chainsaw’s performance and safety.

To measure your chainsaw chain’s pitch, you need to identify the drive links, which are the chain parts that engage with the sprocket and fit into the guide bar’s groove.

Once you have the measurement, match it to the correct pitch specification. Most chainsaw chains have a pitch of either 0.325 inches, 0.375 inches, or 0.404 inches, so ensure that you match your measurement to the pitch specification mentioned in your chainsaw’s manual or the replacement chain’s specifications.

Measuring the pitch of your chainsaw chain is a straightforward process that requires only a ruler or tape measure. By accurately measuring the pitch and purchasing the correct replacement chain, you can ensure your chainsaw performs optimally and safely.

Regularly checking and replacing your chainsaw chain as necessary will help prolong your chainsaw’s life and ensure that it operates safely and efficiently.

6. Determine the gauge of the chain

Determining the gauge of your chainsaw chain is a step in maintaining the performance and safety of your chainsaw.

To determine the gauge of your chainsaw chain, you need to identify the drive links, which are the chain parts that engage with the sprocket and fit into the guide bar’s groove.

Once you have identified the drive links, use a caliper or gauge tool designed to measure the chainsaw chain gauge to accurately measure the drive link’s thickness.

Measuring the chainsaw chain gauge is a quick and easy process that requires a caliper or gauge tool. By accurately measuring the gauge and purchasing the correct replacement chain, you can ensure optimal performance and safety while using your chainsaw.

Regularly checking and replacing your chainsaw chain as necessary will help prolong your chainsaw’s life and ensure that it operates safely and efficiently.

After measuring the thickness of the drive link, match the measurement to the correct gauge specification. Most chainsaw chains have a gauge specification of either 0.050 inches, 0.058 inches, or 0.063 inches.

Ensure you match your measurement to the gauge specification mentioned in your chainsaw’s manual or the replacement chain’s specifications.

7. Checking the Chainsaw Manuals 

Check the chainsaw manual or manufacturer’s website for the recommended chain length, pitch, and gauge for your specific chainsaw model.

To operate your chainsaw safely and efficiently, it is crucial to use the correct chain length, pitch, and gauge recommended in the manuals. The recommended chain length, pitch, and gauge are specific to each chainsaw model, and using the wrong specifications can lead to poor performance, damage to your chainsaw, and safety hazards.

Find your chainsaw manual to check the recommended chain length, pitch, and gauge for your chainsaw. Most manufacturers provide a digital copy on their website if you have misplaced your manual. Look for the chain specifications section in your manual or on the website. This section should include your chainsaw model’s recommended chain length, pitch, and gauge.

Once you have found the recommended chain specifications, verify that the information matches the chain you currently have or the one you plan to purchase. It is essential to use the recommended chain specifications specified by the manufacturer to ensure optimal performance and safety while using your chainsaw.


Where to Look for Chain Measurements?

Knowing how to measure your chainsaw chain is important, but knowing where to find the chain measurements on your chainsaw is equally important. 

Chainsaw bar: The chainsaw bar is the long, flat metal piece that the chain wraps around. Look for markings on the bar that indicate your chainsaw’s recommended chain length, pitch, and gauge.

Where to Look for Chain Measurements?

Chainsaw manual: Your chainsaw manual should have detailed information on the recommended chain length, pitch, and gauge for your specific chainsaw model. You can usually find a digital manual copy on the manufacturer’s website.

Manufacturer’s website: If you cannot find the information in your manual or chainsaw bar, visit the manufacturer’s website. Most manufacturers provide detailed information on their chainsaw models, including recommended chain specifications.

Chain packaging: If you are purchasing a new chainsaw chain, the chain packaging should indicate the recommended chain length, pitch, and gauge. Ensure that the chain specifications match your chainsaw model before purchasing.


How to determine a chainsaw bar groove gauge?

You will need a groove gauge tool, a small metal tool designed specifically for this purpose. The groove gauge tool typically has two prongs or blades of different sizes that fit into the groove of the chainsaw bar. 

When determining the groove gauge of a chainsaw bar, it’s important to start with safety in mind. Always ensure the chainsaw is turned off and the bar is cool before taking measurements.

You will need to use a gauge tool to determine the groove gauge. These tools are designed to measure the depth and width of the bar’s groove, where the chain sits. The gauge tool should fit snugly into the groove without any wiggle room.

Once you have inserted the gauge tool into the groove, you can take measurements. The gauge tool typically has markings or numbers corresponding to different groove gauges. Find the marking that lines up with the bottom of the groove, and you will have your measurement.

It’s important to take accurate measurements when determining the groove gauge of your chainsaw bar, as using the wrong gauge can cause serious problems. A gauge that is too small can cause the chain to become loose, while a gauge that is too large can cause the chain to bind and become damaged.

Locate the Groove on the Chainsaw Bar where the Chain Sits

Before determining the groove gauge of your chainsaw bar, you need to locate the groove itself. The groove is where the chain sits and moves along the bar as it cuts through wood.

To locate the groove, first, ensure the chainsaw is turned off and the bar is cool. Then, look at the bottom of the bar; you should see a small, elongated channel running down its length. This is the groove that the chain fits into.

The groove is typically located in the bar’s center and surrounded by raised ridges that help guide the chain along its path. The groove may have a different shape or size, so it’s important to consult your chainsaw’s manual to ensure you identify the correct groove.

Once you have located the groove, you can measure its dimensions using a groove gauge tool. The groove gauge tool is a small metal plate with a slot cut. This slot fits the groove and measures its width and depth.

To get an accurate measurement, inserting the gauge tool into the groove as straight and levelly as possible is important. If the gauge tool is not inserted correctly, it can give an inaccurate reading, leading to using the wrong chain.

Choose the Appropriate Prong or Blade

Choose the appropriate prong or blade on the groove gauge tool that matches the width of the groove on your chainsaw bar.

After locating the groove on your chainsaw bar, next, choose the appropriate prong or blade on the groove gauge tool that matches the width of the groove on your chainsaw bar. 

Groove gauge tools typically come with various prongs or blades of different sizes to match the groove widths of different chainsaw models. To choose the appropriate prong or blade, match the width of the groove on your chainsaw bar with the width of the prong or blade on the gauge tool that corresponds to the same width.

It’s important to note that groove gauges can vary between chainsaw manufacturers and models from the same manufacturer. Therefore, it’s essential to consult your chainsaw’s manual to determine the correct groove gauge for your particular chainsaw model.

Insert Prong in to Groove

Once you have chosen the appropriate prong or blade on the groove gauge tool that matches the width of the groove on your chainsaw bar, the next step is to insert the prong or blade into the groove on the chainsaw bar. It’s important to ensure that the prong or blade fits snugly into the groove to get an accurate measurement.

With the inserted groove, you can take measurements on the tool to determine the groove gauge of your chainsaw bar. Groove gauges are typically measured in thousandths of an inch or millimeters, depending on the manufacturer and model.

  1. Hold the gauge tool perpendicular to the bar and slowly slide the prong or blade into the groove.
  2. As you insert the prong or blade, ensure it is straight and level.
  3. Avoid pushing the prong or blade too hard, as this can damage the groove or the tool.

Take the Measurements

Once the prong or blade is fully inserted into the groove, hold the gauge tool steady and observe the measurement on the tool. The measurement will indicate the width and depth of the groove, which will help you determine the correct groove gauge for your chainsaw.

If the prong or blade does not fit snugly into the groove, this could mean that you have chosen the wrong size prong or blade. Select a different size and repeat the process until you find the correct fit.

It’s important to note that groove gauges can vary between chainsaw manufacturers and models from the same manufacturer. Therefore, it’s essential to consult your chainsaw’s manual to determine the correct groove gauge for your particular chainsaw model.

Check the measurement on the groove gauge tool to determine the groove gauge of your chainsaw bar.

If the measurement on the gauge tool matches the recommended groove gauge for your chainsaw, you’re good to go. However, if the measurement on the gauge tool does not match the recommended groove gauge, you may need to replace the chainsaw bar or chain to ensure optimal performance and safety.

It’s important to note that using a chainsaw with the wrong groove gauge can lead to poor cutting performance, excessive wear and tear on the chain and bar, and increased risk of kickback or other safety hazards. Therefore, it’s essential to check the groove gauge of your chainsaw bar regularly and make any necessary adjustments or replacements.


Conclusion

Turn off your chainsaw and let the bar cool down before measuring the groove gauge. Choose the appropriate prong or blade on the groove gauge tool that matches the width of the groove on your chainsaw bar and insert it snugly into the groove. Finally, check the measurement on the gauge tool and compare it to the groove gauge specifications provided in your chainsaw’s manual to ensure optimal performance and safety. 

Regularly checking and maintaining the groove gauge of your chainsaw bar can help prevent accidents, prolong the life of your chainsaw and its components, and ensure that your chainsaw performs at its best.